Jordbrukssprutas kraftuttagsväxellåda | ersättning för Comer D-7A och D-7B

The agricultural sprayer PTO gearbox offering 5.82:1 and 4.36:1 gear ratios for orchard and field sprayer pump drives. D-7A handles 16.2 kW at 540 RPM with 48 Nm output; D-7B handles 21.3 kW with 84 Nm output. 1 3/8 inch 6-spline input, 35 mm output. Direct replacement for Comer D-7A and D-7B. ISO-certified, 12-month warranty.

Sprayer PTO Gearbox Overview

 

The D-7 series agricultural sprayer PTO gearbox is a high-ratio speed increaser designed to convert the tractor's 540 RPM PTO output into the 2,000-3,000+ RPM shaft speeds that centrifugal and diaphragm sprayer pumps require. Two Kraftuttagsväxellåda models cover the range: the D-7A provides a 5.82:1 increase ratio with 16.2 kW (approximately 22 HP) input capacity and 48 Nm output torque, while the D-7B offers a 4.36:1 ratio with a higher 21.3 kW (29 HP) input and 84 Nm output torque. Both share the same housing, mounting dimensions, and shaft specifications — the difference lies in the internal gear set of this Kraftuttagsväxellåda.   sprayer-pto-gearbox-d7-product-combo-1

Detta Byte av kraftuttagsväxellåda is manufactured as a direct dimensional match for the Comer Industries D-7A and D-7B models. The input shaft accepts a standard 1 3/8-inch, 6-spline (Z6) PTO coupling, and the output side features a 35 mm shaft. The compact aluminium and cast iron construction keeps the unit light enough for mounting directly on sprayer frames without added support brackets. Both Kraftuttagsväxellåda models ship dry.

Tekniska specifikationer

Both models share the same housing and shaft dimensions but differ in gear ratio and power capacity. Select the model that matches your sprayer pump's speed and torque requirements.

D-7A Specifications

sprayer-pto-gearbox-d7-dimensions-d7a-1

Parameter D-7A Value
Speed Ratio (i) 5.82 : 1
Ingångshastighet 540 varv/min
Ingångseffekt 16.2 kW
Utgående vridmoment 48 Nm
Ingående axel 1 3/8" Z6
Utgående axel 35 mm
Output Speed (at 540 RPM in) ~3,143 RPM

D-7B Specifications

sprayer-pto-gearbox-d7-dimensions-d7b-1

Parameter D-7B Value
Speed Ratio (i) 4.36 : 1
Ingångshastighet 540 varv/min
Ingångseffekt 21.3 kW
Utgående vridmoment 84 Nm
Ingående axel 1 3/8" Z6
Utgående axel 35 mm
Output Speed (at 540 RPM in) ~2,354 RPM

How This Speed Increaser Gearbox Works

Unlike most jordbruks-PTO-växellåda units that operate near 1:1 through 1:3 ratios, the D-7 series is a true high-ratio speed increaser. The tractor PTO delivers 540 RPM to the gearbox input shaft. Inside, a multi-stage gear arrangement — using a combination of bevel and spur gears — steps up the rotational speed by a factor of 4.36 (D-7B) or 5.82 (D-7A). The output shaft then spins at approximately 2,354 RPM or 3,143 RPM respectively, which falls within the operating range of most PTO-driven centrifugal sprayer pumps.

The trade-off with speed multiplication is torque reduction — the output torque is proportionally lower than the input torque. This is acceptable for sprayer pump applications because centrifugal pumps require high rotational speed but relatively low shaft torque. The D-7A, with its higher 5.82:1 ratio, outputs 48 Nm — suitable for smaller pumps on 600-1,000 litre sprayers. The D-7B, at 4.36:1, delivers 84 Nm — enough for larger pump models on 1,500-3,000 litre sprayer tanks used in commercial orchards and broadacre crop protection.

sprayer-pto-gearbox-d7-application-1

Installation and Maintenance Tips

Before First Use

  • Fill with SAE 80W-90 gear oil to the level mark on the housing.
  • Verify the PTO shaft length allows proper telescoping without binding.
  • Check that the sprayer pump coupling matches the 35 mm output shaft diameter.
  • Engage PTO at low idle first to verify smooth rotation before increasing to operating speed.

Ongoing Maintenance

  • Change oil after the first 50 hours, then every 300-500 hours. Speed increaser gearboxes run hotter than low-ratio units due to the higher internal gear speeds, so shorter oil change intervals are recommended in hot climates.
  • Check oil level before each spraying session. Even minor leaks at the output seal can drain the small reservoir quickly.
  • Inspect the breather vent regularly — chemical spray mist and dust from field operations can clog it, causing pressure buildup and seal failure.
  • At season end, run the pump and gearbox dry of water, change the oil, and store in a dry location.

Applikationsscenarier

Orchard Spraying

Apple, pear, peach, and grape growers across Korea use PTO-driven air-blast sprayers for fungicide and pesticide applications during the growing season. These sprayers typically use centrifugal pumps requiring 2,000-3,000 RPM shaft input. The D-7A (5.82:1) pairs with smaller 600-1,000 litre tank sprayers on compact tractors, while the D-7B (4.36:1) handles larger 1,500+ litre units where more pump torque is needed at a slightly lower speed.

Broadacre Crop Protection

Field crop sprayers for rice paddies, vegetable plots, and soybean fields use boom-style spray systems powered by diaphragm or centrifugal pumps. The D-7B is the more common choice here, as broadacre sprayers tend to use larger pumps at moderate speeds (2,000-2,400 RPM) that need the higher torque capacity of the 84 Nm rating.

Greenhouse Spray Systems

Heated greenhouse operations in Jeju-do and southern coastal regions use smaller tractor-mounted sprayers for climate-controlled crop protection. The compact dimensions and light weight of the D-7 gearbox suit these confined working environments where space around the tractor is limited.

PTO gearbox spraying application

Kvalitetscertifieringar

The D-7 series is manufactured under ISO 9001:2015-certified quality management. Every gearbox undergoes individual bench testing for gear noise, output speed accuracy, and seal integrity before dispatch. CE safety marking is applied where required. Korea Ever-Power provides a 12-month warranty covering manufacturing defects in materials and workmanship, with spare seals and bearings stocked for immediate shipment.

PTO gearbox certified factory

Relaterade produkter

PTO shaft for sprayer gearbox

A properly sized PTO driveshaft connecting tractor to sprayer gearbox is part of safe operation. Korea Ever-Power supplies matched Kraftuttagsaxelaggregat with the guard coverage and torque ratings needed for sprayer service. For additional jordbruksväxellåda models — mowers, tillers, balers, and more — visit our complete product line.

Vanliga frågor

What is the difference between the D-7A and D-7B PTO gearbox?
The D-7A has a 5.82:1 ratio producing ~3,143 RPM output at 48 Nm torque. The D-7B has a 4.36:1 ratio producing ~2,354 RPM at 84 Nm. Choose based on your pump's speed and torque requirements.
Which model should I choose for my orchard sprayer?
For small air-blast sprayers (600-1,000 L tank), the D-7A's higher speed output matches most centrifugal pumps. For larger sprayers (1,500+ L), the D-7B provides more torque at a still-adequate pump speed.
Why does this PTO gearbox run hotter than my mower gearbox?
High-ratio speed increasers have internal gear surfaces moving at much higher velocities than low-ratio units. This generates more friction heat. Use the recommended 80W-90 oil, check the level frequently, and change oil at 300-500 hour intervals to manage heat buildup.
Can I use this gearbox for applications other than spraying?
Yes — any application needing a 4.36:1 or 5.82:1 speed increase from 540 RPM PTO within the power ratings. Some operators use D-7 gearboxes for small generator drives, air compressors, and hydraulic pump power take-off applications.
Is this a direct replacement for the Comer D-7A/D-7B?
Yes. Input shaft (1 3/8" Z6), output shaft (35 mm), mounting bolt pattern, and housing dimensions match the original Comer design exactly.
Where can I buy this sprayer PTO gearbox in Korea?
Both models are stocked in our Korea warehouse. Orders before 2 PM KST ship same day. See all sprayer gearboxes at vår katalog över kraftuttagsväxellådor.

Kundrecensioner

Park Seo-yeon, Apple Orchard Owner, Gyeongsangbuk-do (våren 2025)
"We spray 8 hectares of apple trees 12-15 times per season. Put the D-7A on our 1,000 L air-blast sprayer last February. The pump spins up to speed smoothly and the spray pattern has been consistent through the entire season so far. About 90 hours of use, no issues. Gearbox runs warm but not excessively hot."
Jeon Woo-jin, Crop Protection Contractor, Jeollanam-do (sommaren 2025)
"Using the D-7B on a 2,500 L boom sprayer for rice paddy work. The 4.36 ratio gives exactly the pump speed we need — about 2,300 RPM. Torque is adequate for our large-displacement pump. Ordered a second one for the backup rig."
Kim Mi-na, Greenhouse Manager, Jeju-do (hösten 2024)
"Small sprayer setup in our heated greenhouses. The D-7A is compact enough to fit the tight space around our 30 HP tractor. Works well for our daily pest management routine. Quiet operation, which matters in enclosed structures."
Hwang Tae-hyuk, Agricultural Equipment Technician, Daegu (tidigt 2025)
"Installed about 20 of these across both models for various customers. The shaft fit is accurate, mounting is clean. I tell customers to change oil at 300 hours instead of 500 because these high-speed units generate more heat. No warranty issues so far."
Chae Hyun-joo, Grape Grower, Chungcheongnam-do (late 2025)
"Replaced a damaged Comer D-7B on our vineyard sprayer. The Ever-Power unit bolted right in. Price was less than half of the European part. Been spraying for two seasons now with no problems. Delivery took 3 days to our farm."

Packning och frakt

PTO gearbox packing and shipping