Merchandise Description
S sequence Helical- Worm Geared Reducer with Motor
1. Item characteristics
1.1. S series: right-angle pace reduction gearing composed by helical gears, worms, and gears, optimized and designed according to global normal
1.2.High precision, higher efficiency, fantastic classification in transmission ratio, wide variety, big transmission torque, reputable performance, lower sounds, versatile installation, and hassle-free use and servicing.
1.3. They are extensively employed in numerous low-speed transmissions, which are common basic areas of mechanical transmission.
two. Technological parameters
| Housing material | Solid iron |
| Housing hardness | HBS90-240 |
| Equipment substance: | 20CrMnTi |
| Surface area hardnesss of gear | HRC58°-62° |
| Gear main hardness | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Enter/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -fifty five ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Heat treatment method | tempering, cementing, quenching etc |
| Efficiency | up to 90% |
| Noise(Max) | 60-68dB |
| Device product | Foot mounted,flange mounted,hollow shaft mounted |
| Enter method | flange input,inline input,shaft input |
| Vibration | ≤ 20um |
| Backlash | ≤ 20Arcmin |
| Bearing makes | NSK,C&U and many others |
| Oil seal makes | NAK,SKF etc |
| Lubricant | VG680 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
3.Applications
HangZhou XG Transmission Gearbox reducer are commonly utilized in :
Ceramic Market
Glass Sector
Foodstuff Sector
Metallurgy Sector
Beer& Drink Sector
Printing and dyeing Industry
Textile Industry
Warehouse Logoistics Business
Wood doing work Machinery
environmental defense tools Market
Leather Market
Pharmacy Sector
5.Company Information
ZheJiang CZPT Drive Co.,Ltd,the predecessor was a state-owned military mould organization, was set up in 1965. CZPT specializes in the comprehensive energy transmission resolution for substantial-finish products producing industries based mostly on the goal of “System Product, Software Design and Professional Provider”.
Starshine have a strong technical force with more than 350 staff at present, including over thirty engineering professionals, thirty quality inspectors, covering an area of 80000 square CZPT and types of superior processing machines and screening equipments. We have a good foundation for the industry software improvement and provider of higher-finish velocity reducers & variators possessing to the provincial engineering technology investigation middle,the lab of gear speed reducers, and the foundation of modern R&D.
Our principal goods are R/S/K/F sequence helical geared motor, SNP collection planetary gearboxes, SNKG collection bevel-helical gearmotor, NCJ series equipment motor, RV series worm gearboxes, JWB-X collection velocity variators, B/JXJ collection cycloidal gearboxes, XGK sequence helical-hypoid Gearboxes, which commonly utilised in ceramic industry, glass market, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically supply the skilled item & service for the medium and large-end customers, and our gearboxes are ideal-selling in domestic, and even in abroad , such as in Europe, North The us, South America, Center East, South Asia, Southeast Asia, Africa…etc.
In the foreseeable future , Starshine will keep the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the notion of “quality produces price” to focus on the customers’ needs and offer them the aggressive transmission solution and create worth for them continually, and make a high-finish equipment production sector and develop a preferred brand of changing import merchandise and upgrading continually for the end customers.
Between Dynamic and Static, Straightforward is Remarkable, let us go CZPT hand in hand and make a brilliant potential!
Our factory
one. 300 sets superior processing devices
two. “6S”Standardized Management
Our Team
Complex Group
Product sales Team
Right after Revenue Team
Exibition Demonstrate
2019 ASIA ceramics exhibition
2018 Globe of Industry Exhibition
High quality Assurance
Goods 100% check ahead of supply
Handed ISO 9001: 2015 Certificate.
Our Certificates:
Passed ” ISO 9001 Intercontinental Top quality Method Certification”, “International High quality Credit rating AAA++ Ceritifacte” , ” Swiss SGS Certificate”, Legendary Manufacturer in Chinese Electromechanical Industry”, “Popular Model of ZheJiang Province”, “Non-general public Scientific and Technological Enterprise in ZheJiang Province”, “Countrywide High and New-tech Enterprise”, “Best 50 in Chinese Gear Sector” “2011 HangZhou Engineering and Technological R&D Center” and so on.
Our support
one. We offer 12 months Guarantee.
2. We have hundreds of gearbox reducers. From Enter Energy .06KW to 200KW, Ratio 1.3-289.seventy four, Output velocity -1095rpm and Output torque 1.4-62800Nm. They can satisfy your all different needs for diverse industries.
three. 24 several hours on the internet service.
four. Quickly delivry.
5. We give E-catalog or Paper catalog,so you can select the model very easily according to your requirements
six. Welcome you come to our manufacturing facility to check our goods, we can aid you to guide the hotel or ticket.
FAQ
Q:Are you a trading company or manufacturer?
A: We are producer.
Q:Where do you base?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.
Q:What types of gearbox can you create for us?
A: R/S/K/F collection helical geared motor, SNP collection planetary gearboxes, SNKG sequence bevel-helical gearmotor, NCJ sequence equipment motor, RV series worm gearboxes, JWB-X collection velocity variators, B/JXJ sequence cycloidal gearboxes, XGK series helical-hypoid Gearboxes
Q:What are the software of the gearbox?
A:Products are extensively used in ceramic, glass, foodstuff, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working equipment, environmental safety products, printing and packaging, pharmacy, and leather. Merchandise are sold in some nations around the world and regions, this sort of as Europe, America, and Southeast Asia, and it possesses dozens of distributors and soon after-sale services agents.
Q:What is the materials you use?
A1: Aluminum Housing body ( For the RV sequence worm gearbox Measurement thirty~ninety)
A2: Forged iron(For the RV series worm gearbox, Measurement one hundred ten-a hundred and fifty, For the NCJ & F/R/S/K collection helical equipment reducer)
Any inquiry pls speak to:
Nicola Huang (Export sales)
Internet site: gearbox1965
| Application: | Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Choosing the Right Agricultural Gearbox
There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.
Bevel gearboxes
Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.
Shaft-mounted
Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
Shaft-mounted with bearings
If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.
CZPT gearboxes
The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.
Bevel gearboxes with bearings
The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
Bevel gearboxes with CZPT gearboxes
The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
editor by CX 2023-04-12